界面粘接性能的影响因素

从绝热层，衬层，推进剂，工艺等四个方面讨论了影响绝热层／衬层／推进推进剂量面粘接性能的因素，并提出了改善界面粘接性能的技术途径。     

复合材料补片胶接修补研究进展

介绍了复合材料补片胶接修补的优越性及关键技术，详细论述了复合材料补片胶接修补的设计分析以及修补的无损检测和试验验证，追踪报道了补片胶接修补的研究方法。     

MAPO 提高丁羟推进剂伸长率条件的研究

丁羟粘合剂的高熵弹性和与ＡＰ界面的高粘结强度是丁羟推进剂具有高伸长率的必要条件。实验研究的结果表明：只有当丁羟粘合剂具有高的熵弹性时,加入键合剂ＭＡＰＯ才能显著提高丁羟推进剂的伸长率;扩链剂的存在不是键合剂ＭＡＰＯ提高丁羟推进剂伸长率的必要条件。     

Effect of curing condition on bonding quality of scarf-repaired composite laminates

Both single-face vacuum bag curing (SVC) and double-face vacuum bag curing (DVC) can be used in scarf repair of composite structures. But different curing conditions caused by the sealing state may affect the bonding quality of scarf-repaired structures. In this paper, the effect of curing condition on bonding quality of scarf-repaired laminates was experimentally investigated in terms of surface profiles, moisture absorption curves and section profiles. In order to further explore the moisture absorption mechanism, finite element model of the repaired laminates using DVC was established with moisture diffusion of both the adhesive and composite laminates considered. This model was verified by experimental results. Based on the model of DVC case, the model of SVC case was built by changing moisture absorption parameters of the adhesive. Results show that SVC reduces the bonding quality, mainly reflecting in more adhesive inner voids and patch-to-parent dislocation. And SVC increases moisture absorption rate and moisture equilibrium content of the adhesive, and its effect on the former is far greater than that on the latter.     

Fatigue crack propagation of new aluminum lithium alloy bonded with titanium alloy strap

A new type of aluminum lithium alloy (Al-Li alloy) Al-Li-S-4 was investigated by test in this paper. Alloy plate of 400 mm · 140 mm · 6 mm with single edge notch was made into samples bonded with Ti-6Al-4V alloy (Ti alloy) strap by FM 94 film adhesive after the surface was treated. Fatigue crack growth of samples was investigated under cyclic loading with stress ratio (R) of 0.1 and load amplitude constant. The results show that Al-Li alloy plate bonded with Ti alloy strap could retard fatigue crack propagation. Retardation effect is related with width and thickness of strap. Flaws have an observable effect on crack propagation direction.     

中介机匣典型故障排除及深度修理

航空发动机中介机匣组件因各种故障而需修理或导致报废的现象时有发生。针对发动机中介机匣分流环裂纹掉块、上部衬套磨损松动、弹性环磨损、同心度检测不合格等故障进行分析研究,提出解决措施,制定满足发动机使用要求的合理技术标准和修理方法。在修理技术方法中,采用挖补补焊方法解决分流环裂纹掉块故障;采用极坐标定位与专用模板衬套相结合的方法提高新品衬套加工精度以解决上部衬套更换新品后装配准确性难题;采用装配过盈销钉和扩口工艺以保证零件的堵孔质量等。结果表明:这些修理措施提高了中介机匣零部件的利用率,延长了其使用寿命,降低了发动机修理成本。     

无缓凝剂磷酸镁修补砂浆的力学性能实验研究

磷酸镁水泥(Magnesium phosphate cement,MPC)是一种快速修补型胶凝材料,具备快硬、早强、高强、粘结力强、耐久性好等优点。首先运用正交试验方法,通过控制胶砂比、氧化镁与磷酸二氢盐的物质的量比(M/P)和水胶比,确定了基准MPC修补砂浆的最优配合比。然后研究了粉煤灰和磨细矿渣对MPC修补砂浆抗压强度和抗折强度的影响,分析了其强度特征。结果表明,MPC修补砂浆的最佳M/P比为6∶1,胶砂比1∶1。掺加粉煤灰的MPC修补砂浆具有较高的强度尤其是抗折强度,适宜作为道路与机场道面的快速修补材料。掺加磨细矿渣的MPC修补砂浆,其力学性能不如掺加粉煤灰的MPC修补砂浆。此外,MPC修补砂浆的抗折强度和抗压强度之间具有密切的线性相关关系,且与养护龄期、原材料来源与烧结温度、是否掺加缓凝剂和矿物掺合料、M/P比和水胶比等因素无关。     

经验模态分解火箭发动机多界面粘结检测特征信号提取技术

针对固体火箭发动机在存放期间粘结界面易出现脱粘的情况,采用超声纵波对其一二界面粘结质量进行检测,得到的二界面脱粘缺陷回波信号通常混叠了一界面多次反射透射的信号,无法与一界面粘结信号区分。为了区分不同界面回波信号,选用EMD(经验模态分解)对回波信号分解,并根据相关性系数得到信号主导作用模态分量,提取其检测信号幅度特征,得到界面粘结情况,再根据时间确定粘结位置是一界面还是二界面。结果表明:通过EMD对超声回波信号的特征提取可以实现固体火箭发动机界面最小直径为4 mm的脱粘缺陷检测,同时有效地降低分析计算的数据量,为固体火箭发动机粘结检测提供一定基础。     

模拟打伤/抛修缺口对TC17钛合金叶片振动疲劳性能的影响

研究了无缺口、打伤缺口和3种抛修缺口对TC17钛合金叶片振动疲劳性能的影响。结果表明,无缺口模拟叶片的疲劳寿命最长且寿命分散性最小,打伤缺口模拟叶片的疲劳寿命最短且寿命分散性最大,3种抛修缺口模拟叶片的疲劳寿命介于前两者之间,其中抛修缺口Ⅰ模拟叶片的疲劳寿命最长。无缺口和抛修缺口模拟叶片的疲劳裂纹均起源于叶片根部,打伤缺口模拟叶片的裂纹产生于缺口底部,与有限元模拟计算的最大应力位置吻合。模拟叶片的疲劳断裂区比较平坦,呈半椭圆形貌,疲劳源区主要位于模拟叶片表面的微小损伤处,疲劳扩展区具有典型的疲劳弧线特征,并呈现沿α/β片状组织界面开裂的特征。     

某型涡扇发动机风扇叶片外场抢修技术研究

研究了在外场更换和修理某型涡扇发动机各级风扇叶片的技术。通过研制必要的工装,采取适当的工艺,在外场迅速、有效地排除了某型涡扇发动机第1～4级压气机风扇叶片打伤故障,更换了低压单元体和相关零部件,大幅度缩短了检修周期,节省了检修费用。